Panels

Light and stable: Sandwich panels with cover layers made of natural fibres

What are Panels?

Our sandwich panels combine two layers of natural fibre composite with a lightweight middle layer, the core. This design combines high mechanical properties with low weight.

Material requirements can be designed flexibly: we can produce cover layers of fabric, unidirectional fabric or nonwoven in any thickness. We use different core materials such as recycled PET, balsa wood or cardboard with thicknesses between 5 and 50 mm.

What are Panels?

Our sandwich panels combine two layers of natural fibre composite with a lightweight middle layer, the core. This design combines high mechanical properties with low weight.

Material requirements can be designed flexibly: we can produce cover layers of fabric, unidirectional fabric or nonwoven in any thickness. We use different core materials such as recycled PET, balsa wood or cardboard with thicknesses between 5 and 50 mm.

Clean, fast manufacturing

No wet resin handling, short cycles, near-contour parts.

Constant quality

Defined fibre/resin content, uniform surfaces, low tolerances.

Light and robust

High stiffness with low weight, impact-resistant, vibration-damping, moisture- and cleaning-resistant.

Surfaces of choice

Paintable from tool, optionally gelcoat or decorative visual natural fiber.

Process compatible

presses, ovens or autoclaves; inserts, edge profiles and fastening points.

Sustainable

Styrene-free, bio-based resin systems available; European natural fibres.

Tailored

Product variants

Cost, mechanical properties, surface and processing: For the optimal solution, everything must fit. That’s why Fibryx offers a variety of possibilities.

With our patented impregnation process, we can process a wide range of natural fibers, such as flax, hemp or jute in the form of woven fabric, scrim or nonwoven. We can also process highly viscous resin systems and thus enable a high bio-content up to almost 100%.

We offer a wide range of core materials and thicknesses for our sandwich panels.

Applications

Our material for industrial lightweight construction is used in numerous mobility applications. From caravans to buses and commercial vehicles: lightweight components in the exterior and interior benefit from the outstanding properties of our composite material.

Less weight with excellent mechanical characteristics. Lightweight components with our natural fibre composites improve vehicles: more payload, improved handling, greater range and compliance with EU requirements.

Caravan

Commercial vehicles

Trucks

Bus

Other products

Prepregs, sandwich panels, near-series components – precise fit, light, stiff, robust. Finished paint or gel coat, optionally inserts/edge profiles. Process compatible (press, vacuum) incl. Kits & documentation – series-produced.

Tailored prepregs

Prepregs are reinforcing fibers pre-impregnated with resin system. This ensures a high and constant quality of the composite material.

Tailor-made prepregs with Fibryx natural fibres have significant advantages over standard prepregs on the market:

  • Complete layer construction: we already supply the material with the complete layer structure, so that the manual production effort is reduced by stacking and inserting individual layers
  • Close to final contour: Our prepregs are tailored close to the final contour of the component, minimizing waste and manufacturing costs
  • Material optimizedWe adapt fiber and resin systems exactly to your requirements for the optimal balance between mechanical properties, weight and costs.
Further information

Components

We support our customers in the development and production of components made of natural fibres. From design and CAD design to mould construction and prototypes to series production, we offer all steps from a single source.

With our engineering expertise and production facilities, we efficiently convert natural fibres into marketable applications. Delivery with CoC or PPAP and on request JIT or JIS.

Further information

Contact now

You can reach us directly and easily via the contact form – we will contact you as soon as possible.